What are the methods to reduce pollution mill 1, check for leakage protection and maintenance of: 2 mm steam leakage will cause energy losses of more than 10 tons of coal each year do? When you do not use it, you can turn it off to save energy. For water, steam and compressed air leak survey and routine maintenance, cost very little. 2, the non-contact cooling water in repeated use: Since the non-contact cooling water temperature and the quality is very good, it can be reused for desizing, scouring, rinsing and other processes. Three best source of cooling water is regenerated: sintering machine, a pre-link and compressor systems. The plant water recovery system may be installed, pipes, valves, storage tanks, and control systems. 3, repeated use of steam condensate: Textile mills require large amounts of saturated water vapor in the dyeing process, wherein a portion of the condensate is converted to its high temperature and purity. Water can be pumped back to the boiler to form a new steam. For those who buy steam from suppliers, or boiler is located away from the dyeing process, the condensate can be used as water washing or desizing. 4, pre-treated wastewater reuse Procedure collected bleaching, mercerizing machine, the water can be reused in other programs, there is no direct discharge of wastewater. 5, hot wash water is recovered from the hot gas in the dyeing process, large amounts of hot water are used to wash. Heat the washing water can be collected by the system plate heat exchanger to preheat the water to be sent to the next washing. 6, pre-screened coal enterprises should introduce screening spiral coal boiler technology to selection of raw materials. It is possible to improve the media tell the good, the bad quality of proportion, to avoid loss of small volumes of coal and coal calorific value. 7, maintaining steam traps traps can help maintain effective delivery of the steam plant. The valve is removed from the steam pipe and prevent further condensation water, so as to avoid heat loss and reduce fuel consumption. 8, the piping, valves and heat insulated flange experience pipes, valves and flanges waste of resources, reducing efficiency. Steam delivery device insulated to prevent vapor loss is an inexpensive, energy-saving method of .9, the heat recovery from the boiler chimney at a temperature of 360 ℃ smoking, sometimes discharged directly into the atmosphere, there is no heat recovery. In fact, this heat can be used to preheat boiler water, steam or create a new steam system. 10, optimization of compressed air systems consume a large amount of compressed air in many parts of textile machines Mills. These instruments are prone to leakage, particularly in a threaded joint, rubber joints, valves, automatic regulator, the inflatable device and the old gasket. In addition, the use of compressed air pressure is usually based on the maximum pressure setting; reduce this pressure is feasible and would not have any negative impact manufacturing.
Pressure coal fired steam boiler with low price shutdown fire you do not know the techniques and precautions steam boiler refers to water heated to a certain temperature parameters and the production of industrial steam boiler, the water in the steam drum is heated to become vapor, fire emits heat in the furnace, It is the principle of the steam boiler. Steam boiler belongs to special equipment, design, processing, manufacturing, installation and use of the boiler must be supervised by technical supervision departments, users only get to use the boiler permits to use steam boilers. Fire pressure steam boiler shutdown is interrupted by slowly burning until the load drops to zero until a planned shutdown. Specific steps are as follows: 1, to reduce boiler load, according to the length of time of shutdown, the seam thicker, the thickness is generally not more than 200 mm, suitable to accelerate the speed of the grate. 2, the distance to the thick seam slag is about 1 mm grate stop rotation of the drum is stopped, the operation of the induced draft fan, blowing off a small segment of the regulating plate stopper and dampers qs, relying on natural ventilation to maintain coal lean-burn, the sewage, boiler water level will rise to the maximum allowable level. If the fire burn coal gate, grate can be switched on again, the gas will move back some distance. 3, the recovery boiler needs to run, as long as the opening lead, a blower, to adjust the smoke, and the wind baffle plenum segment adjusting the opening degree of the shutter, the adjustment of combustion steam boiler seam thickness to be normal, start grate, to resume operation .
Some of the causes direct impact on the thermal efficiency of horizontal coal fired steam boiler with low price of the country are carrying out a blaze of glory roaring coal to natural gas operations, the choice of horizontal steam boiler, greatly reducing the fine dust contaminated with dust, along with toxic gases such as nitrogen oxides emissions It has also been suppressed. Thermal efficiency is a key measure of horizontal steam boiler, a good start and that is that let you look at some of the causes direct impact on the thermal efficiency of horizontal steam boiler. Through research departments, the heat loss of horizontal steam boiler is very important from two aspects: the combustion air-fuel ratio is not satisfactory and Smoke and heat loss. Smoke and heat loss reduction should be modified in the tail horizontal steam boiler soot waste heat recycling install, or choose would be more leading series condensing boilers. Combustion air-fuel ratio over the substandard Analysis: common horizontal ejector-type steam boiler burner choice, without the formation of air-fuel ratio can be flexibly adjusted. Most of the horizontal steam boiler selected non-automatic strong emission burner, leading to the root causes of unsatisfactory air-fuel ratio has the following areas: air-fuel ratio is not ideal is more important is divided into two kinds of probability: When an excess of oxygen, there will be endless excessive cold air is heat conduction, resulting in increased energy consumption horizontal steam boilers, hot horizontal steam boiler efficiency decreased; when oxygen is not standard, incomplete combustion occurs, generating heat horizontal steam boiler efficiency decreased.
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